Product Description

The Wagner GM5000EA Spray Pack is designed for a max. material pressure of 8bar (116psi). The Wagner GM5000EA Spray Pack Electrostatic Manual Gun for Airspray applications with low-conductive solvent-based lacquers. With integrated high-voltage cascade. Wagner VM500 & 5000 Controllers have been developed in new range of intelligent control units based on advanced technology and long experience. The Wagner GM5000EA Spray Pack along with either the VM500 & VM5000, allow all electrostatic parameters to be adapted in real time to provide the best gun performances in any conditions.

The right combination of Airless, Airspray and electrostatic charging, combined with the unique Wagner know-how, results in perfect finishing, high productivity, soft spray pattern, excellent wrap around and very high transfer efficiency.

Features & Benefits

1 | Unique AirCap & Nozzle Design – The new developed AirCaps and Nozzles provide a superior spraying result. Different AirCap lines are available to achieve superior atomisation and fan adjustment.

Flat Spray AF5000 Small – smaller spray pattern and slow air speed
Flat Spray AF5000 Wide – wider spray pattern and slow air speed
Round Spray AR5000 D8 – Full cone with swirl and small spray pattern diameter
Round Spray AR5000 D12 – Full cone with swirl and wide spray pattern diameter

Nozzle sizes from 0.6 to 2mm are available for flat spray to adapt the spray gun to low and high material flow and viscosities. The color coded Nozzles can be changed with no tools.

Yorkshire Spray Services Ltd - Wagner Electrostatic AirSpray - Wagner GM50000EA - Nozzles - Features & Benefits

2 | Solvent Based Application – Suitable for the majority of solvent based paints with a paint resistant above 150kΩ. (50kΩ. in the LowR Gun & 1kΩ.cm to 1MΩ.cm in the EAW Gun) Connections are directly at the gun base making them easy to remove.

3 | Integrated material valve – The integrated material valve reduces down time because the nozzle can be changed without relieving the material pressure and flushing.

4 | Needle Stroke Adjustment – Precise and easy needle stroke adjustment is achieved with the indexing function for fast tuning of the paint flow.

Electrostatic & Technology

Application Areas

The Wagner Electrostatic Guns are highly economical coating systems, offering decisive advantages in many areas of the industry.

High Surface Quality – Due to the homogeneous alignment of the electrostatic field lines, the film thickness is extremely uniform. In addition, particles charged with the same polarity improve significantly the atomisation power for creating an excellent surface finishing

Time Savings due to Wrap Around Effect – The paint, which is electrostatically charged by the spray gun, is attracted to all sides of the grounded object. This wrap-around effect saves time, and depending on the object, it may only need to be coated from one side

Ergonomics – The combination of low weight, ergonomic design, outstanding balance and low trigger force is the basic building block for low extensive, fatigue-free work.
Robust Design – Rough environment, intensive usage, different spraying materials and much more is what the GM5000 range is designed for.
High Safety Standard – The GM5000 gun range is compliant with CE and Atex Zone 1 standards. The grounding of the gun is monitored by the control unit for maximum safety of the painter. It cuts the high voltage off as soon as grounding is interrupted.
Excellent Finishing Quality – Innovative jets and air caps specifically developed for the perfect combination of optimal droplet size and electrostatic charge for outstanding coating rate and quality.
Flexible Electrode – The material is ionized by the extremely flexible and durable electrode directly on the material jet. It maintains its form and provides a constant material charge and good wrap-around effect.
Integrated Control Panel – Depending on the geometry of the workpiece, and the composition, different electrostatics parameters are necessary.

Whether lacquers for wood finishing, 2K materials for corrosion protection of metals or primers, the Wager Electrostatic Manual AirCoat guns are perfect for your individual needs

Wood Finishing
Corrosion Protection
Plastic Finishing
Aerospace Industry
Automotive Components
Motorcycle Parts

Typical Material

Solvent & Water Based Material
1K & 2K Paints
Primer & Top Coats
Low-/ Medium- / High solid Material
Paints & Release Agent
PU & Epoxy Material
Metallic paint
UV Paint

VM Controllers

Setting Voltage & Current – For optimal performance of the spray gun, setting voltage and current is essential. Both parameters have to be set in accordance with the material characteristics, environment conditions and workpiece requirements.
Conforms with Atex Zone 2 – Wagner electrostatic control units are permitted for Atex Zone 2 and can therefore be placed considerably closer to the workplace. Thus, the correct parameters can be quickly and directly set and optimized.
Recipe – Three recipes for voltage and current can be stored. They can be activated directly from the gun or from the control unit. The activation of pre-defined settings enables the painter to select his preferred working conditions.
Service Interval – For optimal spraying performance over time, a preventative maintenance of the gun is recommended. The spraying time of the connected gun can be monitored and a service interval can be set.
Monitoring of Gun Grounding – The grounding of the gun is monitored by the control unit for maximum safety of the painter. If grounding is interrupted high voltage is cut off
Operator Interface – The very easy and simple one-knob adjustment of all parameters makes it possible to change settings very quickly.

Yorkshire Spray Services Ltd - Wagner Electrostatic AirSpray - Wagner VM500 & VM5000 Controllers

Technical Data

GM5000EA
Max. Output Voltage	80kV
Max. Output Current	100 µA
Max. Material Pressure	8bar (116psi)
Material Connector	BSP 1/4″
Material Temperature	50°C (140.0°F)
Max. Air Inlet Pressure	8bar
Compressed Air Connector	BSP 1/4″
Operating Temperature	5 – 40°C (41.0 – 104.0°F)
Recommended Paint Resistant	150kΩ
Weight	630g

VM500 & VM5000
Max. Input Voltage	230V
Gun Voltage	80kV
Spray Gun Current	100µA
Max. Input Power	40W
Input Frequency	50 – 60Hz
Protection Class	IP54
Operating Temperature	5 – 40 °C, 41.0 – 104.0 °F

Wagner Electrostatic AirSpray - Wagner GM50000EA & VM5000

Wagner’s extensive experience in Electrostatic Application is applied to the newly developed atomisation system to give the best finishing quality & high transfer efficiency.

Wagner Electrostatic – High & Low Pressure Applications.
Perfect surface finishing, excellent wrap around & fast return of investment