Product Description
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The Wagner Twin Control offers a unique entry solution for 2 component applications. The portable Twin Control is an economical, compact and easy-to-use system for a wide range of demands, including high viscosity material applications and high delivery rates.
- User-Friendly – Twin Control will show you how easy it is to handle 2K materials. Connect the unit, set the main parameters, push the Start button – and start working
- High Reliability – Twin Control is perfect even for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates.
- System Automatically Controls – An injection valve, which doses the B component in the requested proportion according to the mixing ratio.
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Features & Benefits
| 1 | All the working parameters – The mixing ratio, flushing procedures, pot life time are intuitively adjustable using simple icon buttons on the control box.
2 | The patented Magnetic Stroke Meter – Ensures high reliability even with high viscosity materials and high delivery rates.
3 | Mixing Block – specifically designed to minimize the volume and improve flush efficiency and mixture homogeneity. No mixed material left unused, mix only what is required reducing cost in material use.
4 | Twin Control Units – Available on wall brackets, a stand or a heavy – duty trolley to meet all customer requirements. |
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5 | User-Friendly – Language neutral control panel, only three buttons (Start – Stop – Flushing) are needed on a daily basis.
6 | Automatic Flushing – Process: just press a button to clean the mixer, hose and gun. Easy and fast operation, reduces time for manual cleaning and mixing procedures.
7 | The powerful IceBreaker® Piston Pumps – Ensure high performance and reliability. Patented air motors do not suffer from icing problems and ensure smooth operation. Special anti – abrasion materials guarantee a long fluid section life. |
Application Areas
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Typical Materials
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- Trucks, Buses & Commercial Vehicles
- Agriculture, construction & Transport
- Protective coatings
- Metal Industries
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- Wood Manufacturing Industries
- Plastic Manufacturing Industries
- Rail Cars Manufacture
- Wind Turbines
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- Low, Medium & High Viscosity Materials
- Water & Solvent-Based Materials
- 2K Epoxy, PUR Lacquers & Primers
- 2K High Solids
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Working Scheme
Two Wagner IceBreaker Piston Pumps supply the base (A) and the hardener (B). The stroke meters measure the quantity of the A and B materials delivered and send a signal to the electronic control box. The system automatically controls an injection valve, which doses the B component in the requested proportion according to the mixing ratio.
1 | Electronic Control Box
2 | Electric Signal from Stroke Meter A
3 | Electric Signal from Stroke Meter B
4 | Pneumatic Signal to Valve A
5 | Pneumatic Signal to Valve B (injection)
6 | Valves A & B
7 | Static Mixer
Twin Control Selection
TwinControl is perfect even for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates. The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.With delivery rates from 1.2 l/min to 18 l/min and operating pressures from 8 to 530 bar.
Wagner Twin Control is suitable for AirSpray, AirCoat and Airless application of 2K water and solvent-based materials in metal, wood and general protective coating processes. Models with air supply only (turbine version) are available for hazardous areas. Versions with electrical supply are suitable for non-hazardous applications.
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Pump A
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Pump B |
Mixing Ratio |
Max. Working Pressure |
Flow Rate at 1:1 |
Flow Rate at 4:1 |
Flow Rate at 10:1 |
Flow Rate at 20:1 |
| 5-60 |
5-60 |
0.1:1 – 20:1 |
40bar |
3.6 ltr/min |
2.3 ltr/min |
2.0 ltr/min |
1.9 ltr/min |
| 18-40 |
18-40 |
0.1:1 – 20:1 |
144bar |
2.4 ltr/min |
1.5 ltr/min |
1.3 ltr/min |
1.2 ltr/min |
| 28-40 |
28-40 |
0.1:1 – 20:1 |
244bar |
2.4 ltr/min |
1.5 ltr/min |
1.3 ltr/min |
1.2 ltr/min |
| 35-70 |
35-70 |
0.1:1 – 20:1 |
250bar |
4.2 ltr/min |
2.6 ltr/min |
2.3 ltr/min |
2.2 ltr/min |
| 35-150 |
35-70 |
0.1:1 – 20:1 |
270bar |
6.6 ltr/min |
5.0 ltr/min |
4.7 ltr/min |
4.6 ltr/min |
| 48-110 |
48-110 |
0.1:1 – 20:1 |
370bar |
6.6 ltr/min |
4.1 ltr/min |
3.6 ltr/min |
3.4 ltr/min |
| 75-150 |
75-150 |
0.1:1 – 10:1 |
530bar |
9.0 ltr/min |
5.6 ltr/min |
4.9 ltr/min |
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| 72-300 |
75-150 |
0.1:1 – 10:1 |
530bar |
13.5 ltr/min |
10.1 ltr/min |
9.5 ltr/min |
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| 72-300 |
72-300 |
0.1:1 – 10:1 |
530bar |
18.0 ltr/min |
11.2 ltr/min |
9.9 ltr/min |
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Mixing precision: ±2%
Pump max. speed: 30 DS/min (recommended for continuous operation)
Mount Options
Trolley Stand, Wall and Fixed Stand Mounts available
Further Information
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