Spray Equipment Specialists - Sales | Service | Hire | Repairs
  • Yorkshire Spray Services Ltd Wagner Twin Control

Wagner Twin Control

The Wagner Twin Control offers a unique entry solution for 2 component applications. The portable TwinControl is an economical, compact and easy-to-use system for a wide range of demands, including high viscosity material applications and high delivery rates.

TwinControl is perfect even for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates. The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.



£POA Please call for pricing. Discounts may be offered for multiple purchases, or any agreed part exchange

Product Description

The Wagner Twin Control offers a unique entry solution for 2 component applications. The portable TwinControl is an economical, compact and easy-to-use system for a wide range of demands, including high viscosity material applications and high delivery rates.

  • User-Friendly – TwinControl will show you how easy it is to handle 2K materials. Connect the unit, set the main parameters, push the Start button – and start working
  • High Reliability – TwinControl is perfect even for critical applications such as abrasive materials, reactive paints, high viscosity materials and high delivery rates. The special software prevents off-ratio spraying and controls all working parameters to ensure a consistent and precise mixing quality.

Yorkshire Spray Services Ltd - Wagner Twin Control Action


Features & Benefits


  • Fast Pay back
  • No reworks or rejects due to off-ratio spraying
  • No mixed material left unused. Mix only what is required
  • Reduction in time for manual cleaning and mixing procedures
  • Increase in productivity
  • Substantial reduction in paint waste and solvent consumption
  • Reduced maintenance
  • Material consumption monitoring

Magnetic Stroke Meter – In all piston pumps the delivered fluid is precisely metered by the piston motion. The patented Magnetic Stroke Meter detects the exact position of the piston and passes the information to the electronic box, which automatically calculates the instant flow rate value.


Main Functions


All the working parameters can be set directly on the control panel. A 3-level password prevents unauthorized personnel from monitoring sensitive data. Real time mixing control with off-ratio alarm

  1. Pot-life monitoring with alarm
  2. Automatic flushing process
  3. Real time delivery rate display
  4. Mixing accuracy display
  5. Material consumption monitoring
  6. Pump diagnosis system: pre-alarm and alarm in case of pump malfunction
  7. Gun Flush Box connection optional

Working Scheme


Wagner Twin Control Working Scheme

 

Two IceBreaker® piston pumps supply the base (A) and the hardener (B). The stroke meters measure the quantity of the A and B materials delivered and send a signal to the electronic control box. The system automatically controls an injection valve, which doses the B component in the requested proportion according to the mixing ratio.

 

1Electronic Control Box

2Electric Signal from Stroke Meter A

3Electric Signal from Stroke Meter B

4Pneumatic Signal to Valve A

5Pneumatic Signal to Valve B (injection)

6Valves A & B

7Static Mixer

 


Application Areas


  • Trucks, buses and other commercial vehicles
  • Protective coatings
  • Agriculture, construction and earth moving vehicles
  • Metal industry
  • Rail cars
  • Wind turbines
  • Wood industry
  • Plastic industry

Typical Materials


  • Low, medium and high viscosity materials
  • Water- and solvent-based materials
  • 2K epoxy lacquers and primers
  • 2K PUR lacquers and primers
  • 2K High Solids

Select your TwinControl


With delivery rates from 1.2 l/min to 18 l/min and operating pressures from 8 to 530 bar, TwinControl is suitable for AirSpray, AirCoat and Airless application of 2K water- and solvent-based materials in metal, wood and general protective coating processes. Models with air supply only (turbine version) are available for hazardous areas. Versions with electrical supply are suitable for non-hazardous applications.

 

Pump A

Pump B

Mixing Ratio

Max. Working Pressure

Flow Rate at 1:1

Flow Rate at 4:1

Flow Rate at 10:1

Flow Rate at 20:1

5-60 5-60 0.1:1 – 20:1 40bar 3.6 ltr/min 2.3 ltr/min 2.0 ltr/min 1.9 ltr/min
18-40 18-40 0.1:1 – 20:1 144bar 2.4 ltr/min 1.5 ltr/min 1.3 ltr/min 1.2 ltr/min
28-40 28-40 0.1:1 – 20:1 244bar 2.4 ltr/min 1.5 ltr/min 1.3 ltr/min 1.2 ltr/min
35-70 35-70 0.1:1 – 20:1 250bar 4.2 ltr/min 2.6 ltr/min 2.3 ltr/min 2.2 ltr/min
35-150 35-70 0.1:1 – 20:1 270bar 6.6 ltr/min 5.0 ltr/min 4.7 ltr/min 4.6 ltr/min
48-110 48-110 0.1:1 – 20:1 370bar 6.6 ltr/min 4.1 ltr/min 3.6 ltr/min 3.4 ltr/min
75-150 75-150 0.1:1 – 10:1 530bar 9.0 ltr/min 5.6 ltr/min 4.9 ltr/min
72-300 75-150 0.1:1 – 10:1 530bar 13.5 ltr/min 10.1 ltr/min 9.5 ltr/min
72-300 72-300 0.1:1 – 10:1 530bar 18.0 ltr/min 11.2 ltr/min 9.9 ltr/min
Mixing precision: ±2%
Pump max. speed: 30 DS/min (recommended for continuous operation)

Mount Options


Wagner Twin Control Mount Options

Trolley Stand, Wall and Fixed Stand Mounts available


Further Information


Brochure

Manual

Twin Control

Yorkshire Spray Services Ltd - Wagner Twin Control Brochure

Open

Twin Control

Yorkshire Spray Services Ltd - Wagner Twin Control ManualDownload

Reviews

There are no reviews yet.

Be the first to review “Wagner Twin Control”